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Is Unilever’s calorie controlled decision right?

Is Unilever’s calorie controlled decision right?

Unilever has confirmed that from spring 2016, its adult single-serve ice cream range will contain 250 calories or less in the UK.

That means no change for some of its products, but a size reduction for others.

A Unilever ice cream spokesperson is quoted as saying “that it has deliberately only changed the size of products that were above 250 calories, and not made any changes to some of the bestselling lines, nor to the recipes”.

“For example, none of the Cornetto products will be changing size as they are already 250 calories or fewer. And none of the standard Ben & Jerry’s 500ml tubs will be changing size”.

Some Magnums and individual tubs of Ben and Jerry’s ice cream will reduce in size to accommodate the calorie cap, with differing price drops, while other products will be removed from the market altogether.

“We set our retail prices based on a number of factors including commodity prices, but we ensure that they remain accessible to all by offering a broad range of products of various sizes and styles so that we can always cater to our consumers’ needs.”

Noel Clarke, brand building director for ice cream, Unilever UK & Ireland, said: “We have introduced this 250 calorie cap to help make it easier for our consumers to make informed and healthier choices when enjoying their favourite ice creams as part of a balanced lifestyle.

“It was important there be no compromise to taste or quality and that’s exactly what we’ve delivered. Our products will still taste as good as ever, but through a process of development and resizing we will ensure our entire single-serve ice cream portfolio will contain 250 calories or fewer.”

The move follows the introduction of products that are 110 calories or fewer across the children’s ice cream range.


The company says that through its Unilever Sustainable Living Plan, it is helping millions take action to improve their health and well-being.

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Study discovers cancer beating preservative in dairy products

Study discovers cancer beating preservative in dairy products

The University of Michigan has just published results of a ground-breaking study which has found that nisin, a food preservative growing naturally on dairy products, may help kill cancer cells as well as antibiotic-resistant bacteria.

The study reports that Nisin contains “unusual amino acids” due to post-translational modifications.

“Increasing evidence indicates that nisin can influence the growth of tumors and exhibit selective cytotoxicity towards cancer cells,” the report states. “Collectively, the application of nisin has advanced beyond its role as a food biopreservative. Thus, this review will describe and compare studies on nisin and provide insight into its future biomedical applications.”

The results

Dr. Yvonne Kapila, one of the study’s authors and professor at the University of Michigan School of Dentistry, told University of Michigan’s news website that rats fed a “nisin milkshake” saw a 70% to 80% reduction in head and neck tumor cells after a nine-week study. These rats also ended up surviving longer.

Other things nisin can help with, according to the study, include:

  • Antibiotic-resistant skin and soft tissue infections such as Methicillin-resistant Staphylococcus aureus (MRSA) and vancomycin resistant enterococci
  • Oral health problems, such as periodontal diseases
  • Improving the immune system. For example, returning B- and T-lymphocytes levels to normal

However, all of these results were found in rodents only, so further studies will be needed to see how truly effective nisin is on treatment of these diseases or ailments.

Generally regarded as safe

The study said nisin is GRAS, or generally regarded as safe, and FDA approved as a peptide with recognition for clinical use.

“Over the past few decades, nisin has been used widely as a food biopreservative,” the study’s authors wrote in the abstract. “Since then, many natural and genetically modified variants of nisin have been identified and studied for their unique antimicrobial properties”.

It has been accepted as useful in biomedical fields. Researchers said nisin may have anti-biofilm properties that can work with conventional theory drugs and may activate the adaptive immune response and have an immunomodulatory role.

Although findings of this study are promising, the authors said there will need to be further validation of the biomedical uses of nisin via in vivo studies to evaluate it.

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Why a tiny gap makes a big difference for homogenization

Why a tiny gap makes a big difference for homogenization

What happens to a drop of milk as it passes through a homogenizer? How exactly does the drop break up, and where precisely does the break-up happen?

Groundbreaking research by Fredrik Innings, who is senior expert at Tetra Pak and associate professor of food engineering at Lund University, drew some interesting conclusions about this fundamental process that lies at the heart of the homogenizer.

What follows here is the abstract of that study. To read the study in full, fill in the form at the Tetra Pak website here.


Drop Break-up in High-Pressure Homogenizers


The overall aim of this project was to investigate the drop break-up process in milk homogenizers. This was done by measurements and calculations of the flow fields in the gap region and by visualization of drops being broken up.

To make visualization and measurements possible, two scale models of a homogenizer gap were developed. The full-scale model was a direct copy of the gap in a production-scale homogenizer, but with optical access. Normal operational homogenization pressures could be tested, and drops down to 5µm in diameter could be visualized.

The second model was scaled-up about 100 times ensuring that the relevant dimensionless groups were kept constant, so that the same factors governed the drop break-up process. The scaled-up model was made of transparent plastic and was used for both velocity field measurements and drop visualization.

From these measurements it was concluded that the drops did not break up in the entrance of the gap. Larger drops were elongated to some extent and smaller ones remained spherical. Not much happens in the gap itself. The velocity profile is very flat throughout the gap in a production-scale homogeniser.

In a pilot-scale homogeniser the boundary layers have time to grow and the velocity profile is almost developed at the gap exit. The growing shear layers seem to have a limited effect on the drops. During passage through the gap small drops will have time to relax back to their spherical shape, while large ones will leave the gap with almost the same aspect ratio as when they entered it.

This study shows that drop break-up takes place in the turbulent jet at the gap outlet. The flow velocity measurements show a very unsteady jet breaking down faster than a jet in a free liquid. Depending on the geometry of the chamber at the gap outlet, the jet can attach to either of the 45-degree walls and become a wall jet.

The turbulence in the jet is very high, with turbulence intensities of 50-100%. Indications were found that flow structures of the size of, or slightly smaller than, the gap height, have very high intensities. Drop deformation experiments and theoretical analyses show that the eddies breaking up the drops range in size from much larger than, to just smaller than, the drop. The larger eddies deform the drop viscously by the velocity gradient created by the eddy. The smaller eddies deform the drop by fluid inertia.

The critical phase of the drop break-up process is the initial deformation. If the drop is deformed to an aspect ratio of 3-5, the drop is then very quickly elongated into one or more filaments which may be bent, coiled and further deformed before they break up into many small droplets.

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Bumper European ice-cream season

Bumper European ice-cream season

Food giant Unilever has reported sharply increased third-quarter revenues, as sales of ice cream jumped.

The manufacturer behind major ice cream brands like Wall’s and Ben & Jerry’s reported a 9.4% increase in Q3 turnover, which hit €13.4 billion, while figures for the first nine months of 2015 showed 11.1% rise in turnover, reaching €40.4 bn.

A 4.7% growth in nine-month sales for Unilever’s refreshment business unit was driven in particular by a strong Q3, which saw sales spike by 8.5% thanks to the strong performance of ice cream.

See full article here

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GEA innovation

GEA innovation

Today’s dairy processing facilities need modern technology that is innovative, efficient and reliable. As suppliers of used GEA machinery and with years of technical expertise, we work closely with you to source the perfect machinery for your facility.
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We often have stock of GEA separators, decanters, pumps, valves, homogenizers, rotary valves, heat exchangers, membrane filtration plants, evaporators, dryers, aseptic PET bottling lines, powder handling and packaging systems as well as complete process/CIP integration and automation.

See our current GEA stock here

If you’re looking for a particular machine, let us know here or sign up to our mailing list here at the bottom of our home page to receive regular newsletter stock updates.

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The ICA lay down guidelines for ice cream composition

The ICA lay down guidelines for ice cream composition

With the demise of the national standard for all ice cream and a call from the Ice Cream Alliance to uphold a quality standard for ice cream. The ICA has set out the minimum standards which both it and its members have called for to produce a minimum quality standard for ice cream to cover the nation.

These compositional standards are to be made in conjunction with the written procedures prescribed in the ICA Ice Cream Code of Practice so that quality is the target.

To view the full article click here.

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New opportunities to bring more yogurt varieties to a growing market

New opportunities to bring more yogurt varieties to a growing market

An international survey reveals how yogurt preferences differ between countries and cultures and sheds light on the new opportunities for yogurt manufacturers being created by consumer demand for foods that fit lifestyles and health preferences.

When it comes to understanding the yogurt market one thing is very clear – it is the food’s amazing versatility that is allowing it to deliver great results millennia after it was first eaten. 

Based on a consumer perception survey undertaken in six diverse markets (Brazil, China, France, Poland, Turkey and the USA), this paper is the fourth in a series of reports focusing on yogurt. It forms part of the DSM Global Insight Series — an investigation into consumers’ perceptions and attitudes around food, taste and behaviour — that aims to help the food industry deliver healthy, tasty and attractive products to consumers. 

Emerging markets and family units are driving increased consumption 

Encouragingly for yogurt manufacturers, more than half (53%) of consumers surveyed reported eating more yogurt today than they did three years ago. 

A yogurt a day? 

While most (86%) yogurt eaters tuck into the food at least once a week, some groups of consumers make it part of their daily diet. 

Geographical trends in yogurt choice 

For those eating more yogurt than they were three years ago, there are strong geographical variations in the type of yogurt driving this increase. In China, 54% of people are eating more probiotic yogurt, compared to just 11% in the USA and fewer still in the other markets surveyed. 

Yogurt is already the next big thing 

Based on the consumer survey, yogurt is a diverse and dynamic area with rich potential for growth. Its ability to be healthy or indulgent, flavored or plain, part of a hot meal or a cold snack squeezed in between appointments, gives it widespread appeal and staying power. Furthermore, the strong uptake of yogurt by families with young children may pave the way for a new generation of consumers who see yogurt as a staple part of their diet. 

Creating products that inspire markets currently using yogurt primarily as a snack such as Poland to see it as a dessert, or to challenge more mature markets such as France to accept different types of yogurt, such as drinkable appear to be opportunities for yoghurt makers. 

Download the full report here

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Hot summer: Check, Ice cream: Check, Appropriate machinery?

Despite it only being mid-April long-range weather forecasters are already using some pretty heavy-duty words when describing what the UK can expect this summer. ‘Super summer’, ‘prolonged heat wave’, ‘hot sunshine’, ‘a summer to rival Ibiza’ are all terms that have been confidently touted by forecasters and newspapers alike in the past few
weeks, and let’s hope they’re right.

Recent summers have been a little hit and miss to say the least and
even though last summer was ‘nice’, it still didn’t live up to those
endless days of sun we remember ten, fifteen, twenty years ago, and it
certainly didn’t make up for the lack of sunshine we’ve experienced from
the previous few years.

The ice cream industry was hit hard by the weather, but if the
experts are right could this year be the year manufacturers revive it to
the glory days of past?

Well it seems that the weather platform may
well be set to achieve it, now all that is needed is the appropriate
machinery. Good ingredients warrant good machinery and the two together
undoubtedly ends with an in-demand product, and an in-pocket
manufacturer.

Machinery World is experiencing an extremely busy period and
consequently, its current and inbound stock could cater for any size of
manufacturer, from start-up to SME with its pricing structure matching.
So, if it’s cost-effective machinery that works as good as new, you
needn’t look any further.

Alternatively, if you already have the
machinery, Machinery World also offers an engineering service that will
ensure that it works when you need it
most.
Please see our ‘used machines’ pages for a list of stock. If you
can’t find the machine you’re after, please don’t hesitate to get in
touch, and we will do whatever we can to help.

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There’s ice cream on the CV

We’ve always said that the ice cream industry attracts many individuals with an entrepreneurial spirit, some eccentric, some exceptional but all with the common belief that they can, in one way or another, evolve or reshape the industry for the better.

However, it appears that this thirst to develop and change things isn’t always clenched within the ice cream industry, or anything to do with the ice cream industry as a matter of fact, with some rarely talented individuals going on to carve successful careers in hugely unrelated sectors.

The one you all probably already know about is Margaret Thatcher. Before entering the world of politics, the former Prime Minister took a research position at J. Lyons and Co. where she was tasked with whipping more air into ice cream. Putting her Oxford chemistry degree to use she produced a type of soft-scoop ice cream that could be pumped through a machine and unknowingly at the time, crafting the way for two future national favourites; Mr Whippy, and the ‘99’ cone.

More recently, the now philanthropic entrepreneur and co-founder of Ben and Jerry’s Ice Cream, Ben Cohen, has taken on the task of his life.

After selling his company to Unilever for $326-million in 2000, he has embarked on a unique undertaking: combatting what he considers as bloated, wasteful Pentagon weapons programs, more specifically starting with the F-35 fighter jet…so a slight change in direction but one he’s deadly serious about.

Cohen estimates he has contributed $1-million to various contract-monitoring efforts since selling his company and plans to keep spending having also recently financed a University of Massachusetts study comparing the economic impact of defence spending with public investments in education and other social programs.

Cohen said his goal is raising questions about Pentagon assertions that big-ticket weapon systems are the key to making the nation safer.

So, so far we’ve had an ice cream researcher go on to become one of the most formidable, and not to mention the first female, Prime Minister’s in British history and an ice cream manufacturer looking to take on the Pentagon over national defence spending.

A little closer to home now (UK) and last night (2nd December 2013) James Lambert, owner of Yorkshire based R&R Ice Cream, was crowned entrepreneur of the year at EY’s annual awards.

Having grown the company from scratch to a turnover approaching £750m and a pan-European workforce of nearly 3,000, he has since moved from the chief executive role to chairman following the sale of the firm for an undisclosed sum to private equity house PAI Partners in July this year.

It appears that the ice cream industry does attract world class entrepreneurs and opens many a door. In James Lambert we clearly have a very capable home-grown talent; whatever will he do next? Who will be the next Ben Cohen? Who will be the next Margaret Thatcher?

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Machinery World achieves ISO 9001:2008 accreditation

Machinery World is delighted to announce that it has been awarded with the ISO 9001:2008 certificate as a result of its quality management processes and ability to demonstrate its desire for continual internal improvement as a means of enhancing the customer experience.

There are many different branches to the ISO 9000 family, but ISO 9001:2008 specifically sets out the criteria for a quality management system that will consistently achieve customer satisfaction, no matter the situation. Based upon a number of quality management principles including a strong customer focus, the motivation and implication of top management, having a documented and processed approach and, continual improvement, the ISO certification is a recognised decoration in over 170 countries and currently implemented by over one million businesses globally.  
 
Sean Dughan, Machinery World’s Engineering Manager who also managed and organised the certification process, commented:

 

“I’m delighted to be able to say that we passed with barely a hiccup. It demonstrates to the outside world that we are a customer led organisation and their happiness and satisfaction is our concern. Be it a purchase, a sale, a complaint even, customers can be rest assured that we have documented procedures in place that ensure each is dealt with in a professional and satisfactory manner. But it’s also about improving internally for ourselves.”

Indeed, as well as improving the customers experience with the company, ISO 9001:2008 also benefits other areas of the business. Operating costs can be reduced through the improvement of operational efficiencies, risk management can be improved through greater consistency and traceability of products and services, and amongst others, it also improves trust in the company and therefore its ability to attract and win more business.
 
After registering its interest in achieving ISO certification, Machinery World had to pass a two stage assessment. The initial assessment was to confirm the readiness of the company for the full audit. Here, quality manuals, legislative compliance, and handling procedures were all looked at to ensure that they fall within the ISO 9001:2008 requirements before an assessment plan was created and a date set for the second stage.
 
The second and final audit confirmed that Machinery World’s quality management system fully conformed in practice, not just theory.
 
Paul Crowter, Managing Director of Machinery World, said of the achievement:

 

“Businesses have to evolve with the environment around them and fulfil the demands of their clients to a satisfactory level. We’re always seeking ways to improve and our internal procedures have pretty much undergone a complete overhaul in the last 6 to 8 months. The fact that we passed the high standards of the ISO certification shows that we’re moving in the right direction. I’m very proud of the team and what they’ve achieved, but we’ll continue in our efforts to progress forward, not only because of the annual reassessments that we’ll have from here on in, but also because a happy customer experience is how relationships are built, maintained, and ultimately how businesses are expanded”.

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